Nzvimbo inodzivirira kupfeka inoshanda chete kana ichienderana neyakakuvadzwa michina uye nedhiramu counterface. Enzanisa iyo chaiyo zvinhu, nzvimbo yakarapwa, layer, maitiro uye yekuongorora nzira pane kutenga iyo yakaoma nhamba pane peji yechigadzirwa.
Kurumidza mhinduro
Sarudza nitriding kana nzvimbo yesimbi yakagadziriswa inokodzera kupfeka kwakasimbiswa, ngura uye basa rekuita. Sarudza ndege yakaoma kana imwe bimetallic kuvaka apo purojekiti inoda imwe alloy munzvimbo yepamusoro-soro.
Pasevhisi yakaomarara, mhinduro iri nani inogona kunge iri sikuruu yakaoma ine bimetallic barrel inowirirana. Hapana sarudzo inongozvikurira. Tanga neiyo yekutadza modhi, wobva wabvumidza screw uye mbiya zvinhu, nzvimbo dzakaturikidzana, nzira yekugadzirisa uye maitiro ekuongorora pamwechete.
Nitrided uye bimetallic inotsanangura zvivakwa zvakasiyana
Nitriding inopinza nitrogen munzvimbo yakakodzera yesimbi kuburikidza neinodzorwa thermochemical process. Mhedzisiro yacho inosanganisira dhairekitori uye nzvimbo yekuparadzira iyo chimiro uye zvivakwa zvinoenderana nesimbi mamiriro, tembiricha, nguva, mhepo uye maitiro ekugadzirisa. Kurapa hakusi rakaparadzana gobvu sleeve yakaiswa pamusoro sikuruu.
Kana iri sikuruu, "bimetallic" kazhinji inoreva muviri wesimbi une imwe alloy inoshandiswa pakubhururuka kunze kwedhayamita, mativi endege kana nzvimbo yakakura. Nzira dzinogona kusanganisira PTA kana mamwe weld uye spray maitiro. Pachibhorani, bimetallic kazhinji zvinoreva deko remuumbirwo rine mutsara wakasiyana mubore.
Bvunza kuti mutengesi anorevei ne bimetallic.Iyo hardface tip yekubhururuka, screw yakavharwa, screw yakavharidzirwa uye bimetallic barrel lining hazvina kufanana. Iko quotation uye kudhirowa kunofanirwa kudoma iyo base zvinhu, alloy, yakarapwa nzvimbo uye yezita rekuti mamiriro.
Tanga neabrasion, corrosion kana metal contact
Abrasive fillers anogona kutenderedza mipendero yendege uye kukudza clearance. Corrosion inogona kudzika nzvimbo uye kugadzira masayiti anochengeta uye anoshatisa polymer. Adhesive kupfeka kana galling inogona kuitika kana screw uye mbiya yasangana pasi pekurongeka kusina kukodzera, kunyunguduka, clearance kana kuenderana kwezvinhu.
Iyo Reiloy screw uye barrel handbook inoparadzanisa anonamira, abrasive uye corrosive kupfeka. Inotaridza magirazi fiber, calcium carbonate uye zvimwe zvimedu zvakaoma seabrasive sosi, uye inotaura kuti screw uye mbiya inoenderana zvinhu kana simbi yasangana. Musiyano uyu unobatsira pane kukumbira "maximum wear resistance" pasina mepu yekutadza.
| Kucherechedzwa mamiriro | Zvichida ibasa rekuferefeta | Uchapupu hunodiwa usati wasarudzwa |
|---|---|---|
| Yakatenderedzwa ndege OD uye kuwedzera clearance | Abrasive particles, kubata kana zvese | Kuzadza, kusvibiswa, kupfeka mepu, kurongeka uye mbiya bore |
| Makomba ane zvinhu zvakadzikira kana zvitema | Corrosion plus yakachengetwa polymer | Resin, additive, mwando, shutdown nhoroondo uye dhipoziti kuongororwa |
| Localized scoring pa screw uye barrel | Metal kuonana, zvinhu zvekunze kana kukuvara kwakasimudzwa | Inofananidzira axial nzvimbo, kutwasanuka, kurongeka uye marara |
| Layer chips kana peels | Bond, brittleness, kukanganisa kana kusapindirana kwekuchenesa | Chitupa chitupa, muchinjika-chikamu kana nhoroondo yekugadzirisa uye mafoto |
| Uniform polish isina yakakura dimensional kurasikirwa | Kusangana kwakajairika nepolymer kunogona kuvepo | Baseline zviyero uye maitiro, kwete kutaridzika chete |
Fekitori yedu maonero:isu hatisarudze alloy kubva kune resin zita chete. "PP ine filler" haina kukwana. Isu tinoda iyo yekuzadza mhando uye nhanho, yakadzokororwa zvemukati, kusvibiswa, maitiro ekushanda uye axial nzvimbo yekupfeka. Iyo yepamusoro inofanirwa kugadzirisa iyo chaiyo michina pane iyo inonyanya kuzivikanwa.
Nitrided vs bimetallic single screw comparison
| Sarudzo ndima | Nitrided screw | Hardfaced kana bimetallic screw |
|---|---|---|
| Kuvaka | Nitrogen-modified surface pane yakakodzera simbi substrate | Yakasiyana alloy inoshandiswa kune dzakasarudzwa ndege kana yakakura screw surface |
| Mubvunzo wekutanga wekugadzira | Ko iyo simbi uye nitrided kesi inoenderana nekupfeka, ngura uye dimensional basa? | Ndeipi alloy, nzvimbo, ukobvu uye deposition process inokodzera nzvimbo yekukuvadza? |
| Coverage | Kurapa kunogona kuvhara iyo inosvikika screw surface | Inogona kuchengetedza chete nzvimbo dzekubhururuka uye mativi, kana nzvimbo yakakura, zvichienderana nedhirowa |
| Inspection | Material, kupisa kurapwa, kuomarara kwepamusoro, nyaya mbiri uye zviyero sezvakatsanangurwa | Base material, alloy identity, dhipoziti nzvimbo, bond/process evidence, kuoma uye yekupedzisira geometry |
| Gadzirisa mubvunzo | Dimensional kudzoreredza kungada imwe nzira yakatenderwa | Dzimwe nzvimbo dzakaiswa dzinogona kugadziriswa, zvichienderana nemamiriro ekutanga uye maitiro ekuongorora |
| Dambudziko guru rekutenga | Kutenga nhamba yekuoma isina kudzika kwe layer, brittleness kana corrosion context | Kutenga izwi rekuti bimetallic usingazive alloy, yekuvhara kana counterface kuenderana |
Chidzidzo che2015 chakaongororwa nevezera pa38CrMoAlA gasi nitriding yakachinja kudzvanywa ichidzora mamwe mamiriro ebvunzo. Yakaona kuti kudzvanywa kwakakanganisa kukura kwekukura, microstructure, kuoma kwepamusoro uye maitiro ekupfeka. Chidzidzo chemutengi chinobatsira ndechekuti zita resimbi uye izwi rekuti nitrided haritsananguri nzvimbo yakapedzwa.
Maitiro ekushandisa Nanhaiya azvino webhusaiti manhamba
Mapeji aNanhaiya anoburitsa akati wandei anobatsira mareferensi uye maitiro mareferensi, asi iwo haawanzo shandisa iwo akafanana. Nhamba dziri pazasi dzakachengetedzwa sedata rewebhusaiti. Ivo havafanirwe kukopwa muodha yekutenga pasina kuratidza chaiyo chigadzirwa uye nzira yekuongorora.
| Nanhaiya page | Chirevo chakabudiswa | Mutengi anofanira kuishandisa sei |
|---|---|---|
| Super wear-resistant single screw | Inonyora 38CrMoAlA, SACM645 uye 42CrMo sezvisarudzo zvekutanga-zvinhu; inoti kuoma kwembiya alloy kunodarika HRC60 | Simbisa kuti ndezvipi zvinhu uye mbiya alloy inoshanda kuodha, pamwe nechiyero chekuyedza nenzvimbo |
| Super wear-resistant single screw | States ion nitriding inogona kusvika HV1000 kusvika 1200 | Bata sekuda kwepeji-level kusvika maitiro uye kuomarara report yapihwa |
| vhezheni iripo yechinyorwa chino | Inoti 0.3 kusvika 0.6 mm nitrided layer uye HV900 kusvika 1100 | Usabatanidza iyi renji neiyo chigadzirwa-peji renji; kukumbira kurongeka-chaiyo nyaya mbiri |
| PE/PP high-speed single screw | States nickel- uye tungsten-based alloy kureba pamusoro pe400 mm, kudzika 2 kusvika 3 mm uye HRC58 kusvika 65 | Shandisa senge iripo webhusaiti referensi, wobva waona kufukidzwa, alloy zita uye kuongorora |
| Super wear-resistant single screw | States tungsten carbide uye nickel-yakavakirwa pamusoro sarudzo, PTA pamusoro pendege uye mativi, uye 3 kusvika kasere hupenyu hwesevhisi. | Sarudzo dzakakodzera; iyo yekuwedzera inoshaya yakaburitswa yekutanga, zvinhu uye nzira yekuyedza, saka haisi kukosha kwekugamuchira |
Kunetsana kwewebhusaiti kunoburitswa:HV900 kusvika 1100 uye HV1000 kusvika 1200 ose anobuda pamapeji eNanhaiya. Izvo zvakakosha zvinogona kureva maitiro akasiyana kana zvigadzirwa, asi mapeji haaratidze iwo mamiriro. Ichi chinyorwa hachisarudzi chimwe chete. Mutengesi anofanira kutaura maitiro anoshanda, kuomarara chiyero, bvunzo mutoro, sampling nzvimbo uye yekugamuchirwa renji yeodha.
Iyo yakaoma nzvimbo inofanira kuramba ichienderana neiyo counterface
Iyo screw uye dhiramu inogona kubata kana screw ikatsauka, zvinhu zvacho zvikasanyungudika nemazvo, kurongeka kwakashata kana clearance haina kunaka. Kusarudza chikamu chimwe nechimwe mukuzviparadzanisa kunogona kugadzira maviri asina kunaka ezvinyorwa. Kuoma kwoga hakudziviriri kurumwa kana kukuvadzwa panzvimbo isingadziviriri.
Bernex Bimetall, screw uye silinda inogadzira, inotaura kuti mamwe masanganiswa haana kukodzera uye anopa nitrided silinda ine tungsten-carbide screw hardfacing semuenzaniso mumwechete. Izvi hazvirambidze yega yega carbide system. Inoratidza kuti nei iyo chaiyo screw alloy, barrel lining uye kushanda clearance inoda kunyorwa kuenderana mvumo.
Usaise siruuru itsva mudhiramu rekare risina kuyerwa.Iyo dhiramu inogona kunge yatove yakashongedzwa, oval kana kupfekwa munharaunda. Chenesa uye uyere zvikamu zvese neaxial zone, wobva wabvumidza vaviri vacho. Thesingle screw uye barrel wear measurement guideinotsanangura nzira yekugadzira mepu.
Kudzivirirwa kwezvipfeko hakugone kubhadhara kune yakashata yekupedzisira geometry
Kurapa kwekupisa uye kuisa kunogona kushandura zviyero kana kugadzira zvinhu zvinofanirwa kunge zvakapedzwa-muchina. Iyo screw yekupedzisira ichiri kuda kubvumidzwa dhayamita yendege, pitch, chiteshi geometry, kutwasanuka, kubatana uye mamiriro epasi. Iyo dhiramu inoda zviyero zvakaboora zvinoenderana uye kurongeka.
Nanhaiya'smidziyo pejiinotaura kuti CNC lathes yayo inokwanisa kubata maworkpieces anosvika 6 m, yekuchera uye kugaya kwayo ine 0.02 mm yekumisikidza kurongeka, uye mashanu-axis machining anoshandiswa kune dzisiri dzenguva ndege uye akakosha flanges. Aya akaburitswa ehunyanzvi hwefekitori, kwete chinotsiva chirongwa chekuongorora odha.
Fekitori yedu maonero:mutengi anofanira kubvumidza chikamu chakapedzwa pamwe neresipi yekurapa. Tinoda kuti dhirowa ritaure kuti inodzivirira alloy inoenda kupi, chii chinosara mushure mekupedza uye kuti screw ichayerwa sei. Iyo yakaoma layer padhayamita isiriyo ichiri siruuru isiriyo.
Sarudza nzvimbo kubva pauchapupu hwekushandisa
| Uchapupu hwekushandisa | Ongorora nzira | Usafungidzira |
|---|---|---|
| Resin isina kuzadzwa, kushanda kwakagadzikana, nhoroondo yekupfeka zvine mwero | Wongorora kana nitrided system inosangana nebasa rakanyorwa | Mutsara wese unoda hardfacing |
| Girazi faibha, mineral filler kana abrasive yakadzokororwa kusvibiswa | Mepu kupfeka uye kuongorora kuomarara kwendege pamwe nedhiramu rinoenderana | Filler percentage chete inosarudza alloy |
| Corrosive resin kana additive package | Koshesa maitiro ecorrosion akasimbiswa kune ese ari pachena | Iyo yakanyanya kuomarara ndiyo yakanakisa kukora sarudzo |
| Abrasion uye ngura pamwe chete | Rondedzera alloy uye kuvaka kunopesana nemaitiro ese ari maviri | Imwe generic bimetallic label inovhara ese ari maviri |
| Zvipfeko zvemundege zvemuno zvine ruzha musimboti uye nhoroondo inozivikanwa | Ongorora kugadzirisa kana kwakanangwa hardfacing kugona | Yese screw yakasakara inogona kuvakwazve zvakachengeteka |
| Isingazivikanwe chekare screw uye mbiya yakasakara | Chenesa, cherechedza, uyere uye enzanisa sarudzo dzekutsiva | Dimensional kopi inodzoreredza mamiriro ekutanga |
VerengaChinyorwa chakapfeka nguva isati yakwananokuda kwezvikamu zvezvikonzero, zvino shandisa iyogwara rekuchenesausati watonga pamusoro. Zvisaririra zvinogona kuvanza makomba nemakororo, nepo kuchenesa zvine hukasha kunogona kugadzira matsva.
Isa humbowo mukotesheni nekudhirowa
- Doma zvinhu zvehwaro.Shandisa zita rinozivikanwa uye chero muridzi-anotenderwa mutemo wakaenzana.
- Doma nzira yepamusoro uye nzvimbo yakarapwa.Maka kumusoro kwendege, mativi, midzi, yakazara nzvimbo kana mbiya yakaboora padhirowa.
- Tsanangura kugamuchirwa kunoyerwa.State dimensions, kuoma nzira nenzvimbo, layer kana dhipoziti humbowo, uye mamiriro epamusoro pazvinenge zvakakodzera.
- Bvumira screw uye barrel pair.Rekodha zvese zviri zviviri zvishandiswa, clearances uye chero mupi inoenderana chirevo.
- Chengetedza traceability.Sunga kurapwa uye zvinyorwa zvekuongorora kune kurongeka uye chikamu chekuzivikanwa.
- Isa chipfeko chekutanga.Chengetedza zvidimbu zvitsva-chikamu kuitira kuti gare gare kuongorora kuyera shanduko pane kufungidzira.
Kuti uwane purojekiti yekutsiva, sanganisa iyi neiyoreplacement single screw specification guideuye kuenzanisa kwesikuruu-chete maringe nekufananidza screw-and-barrel replacement.
Data yekurudziro yepamusoro-soro
- Resin maker, giredhi uye melt-flow test mamiriro
- Fiber, mineral, pigment uye additive package
- Yakadzokororwa muzana uye nhoroondo yekusvibiswa
- Kunyorova, kuomesa uye kudzima maitiro
- Output, screw speed, load, pressure uye tembiricha
- Current screw and barrel material records
- Yakanatswa-yepamusoro mafoto ane axial nzvimbo
- Kubhururuka nendege uye barrel bore kupfeka mepu
- Yekutanga kudhirowa uye zviyero zvekubatanidza
- Inodiwa kuoma uye layer test zvinyorwa
- Inozivikanwa kugadzirisa, plating kana hardfacing nhoroondo
- Yakagamuchirwa chigadzirwa chemhando uye chikanganiso chiripo
Mibvunzo inowanzo bvunzwa
Ko bimetallic single screw inogara yakanyanya kupfeka kupfuura nitrided screw?
Kwete. Kuita kunoenderana neiyo chaiyo alloy, nzvimbo yakaiswa, layer quality, resin, filler, corrosion, tembiricha, screw geometry uye barrel counterface. Mazwi ekuti bimetallic uye nitrided haaratidze ruzivo rwakakwana kufanotaura hupenyu hwesevhisi.
Ko bimetallic inorevei kune imwe screw uye mbiya?
Kune screw, izwi rinowanzoreva simbi substrate ine akasiyana kupfeka-resistant alloy inoiswa panzvimbo yendege kana nzvimbo yakafararira yakavharirwa. Kune dhiramu, rinowanzo reva deko remuumbirwo rine chipfeko- kana corrosion-resistant alloy lining mubore. Iyo dhizaini inofanirwa kuratidza chaiyo kuvakwa.
Ndeipi nzvimbo yakakodzera yepurasitiki yakazadzwa negirazi?
Girazi-yakazadzwa zvinhu zvinogadzira abrasive basa, asi filler percentage chete haina kukwana kusarudza pamusoro. Ipa fiber mhando uye kurodha, resin, throughput, screw speed, iripo kupfeka mepu uye zvinodiwa nechigadzirwa. Mutengesi anofanirwa kutsanangura iyo screw surface uye inopindirana mbiya yakasungirirwa pamwechete.
Ndinokwanisa kubatanidza siruuru yetungsten-carbide nechero dhiramu here?
Kwete. Counterface kugarisana zvine basa. Bernex anonyatso cherechedza kuti mamwe masanganiswa haana kukodzera, kusanganisira nitrided silinda ine tungsten-carbide screw hardfacing. Wana mvumo yakanyorwa yekuenderana kweiyo chaiyo sikuru uye mbiya zvinhu.
Ko nhamba dzekuoma chete dzinoratidza mhinduro chaiyo yekupfeka?
Kwete. Kuomarara hakutsananguri kudzika kwe layer, kunaka kwebhondi, kusimba, porosity, kuita ngura, kushanduka kwedimensional kana kuenderana nenzvimbo yakapesana. Bvunza kudomwa kwezvinhu, maitiro, nzira yekuyedza, nzvimbo yesampling uye renji yekugamuchira.
Chii chandinofanira kutumira Nanhaiya kune yepamusoro-system kurudziro?
Tumira resin giredhi, filler uye yekuwedzera pasuru, kusvibiswa, hunyoro, kuburitsa, screw kumhanya, tembiricha uye kudzvanywa nhoroondo, iripo screw uye mbiya zvinhu, kupfeka mepu, yakacheneswa-yepamusoro mapikicha, yekutanga kudhirowa uye inodiwa yekuongorora kana magwaro ekugamuchira.
Kuburitswa kwemupepeti: Uku kuzorodza kwakasimba kwechinyorwa chaMay 11, 2026 pane imwechete URL. Kusatsigirwa kwepasirese clearance, kudzikisira-tembiricha, roughness uye sevhisi-hupenyu zvichemo kubva kukopi yekutanga zvakabviswa kana kukodzera. Nhamba dzewebhusaiti yeNanhaiya dzinoratidzwa semareferensi akaburitswa nekambani uye kukakavara kuchiburitswa. Zvido zvekupedzisira zvechigadzirwa zvinoenderana nedhirowa yakatenderwa, zvinyorwa zvezvinhu uye chirongwa chekuongorora.
