Musoro wepombi unofanirwa kukwana kupfuura dhayamita yezita. Inofanirwa kuenderana nepolymer, kuumbwa, pombi chiyero, kubuda, extruder yekubatanidza, calibration system uye nzira iyo vashandisi vako vanochinja saizi. Iri gwara rinoshandura izvo zvekupinza kuita zvekutenga kwePVC, PE, CPVC, PP uye PPR pombi kugadzira.
Kutenga apombi extrusion kufa musoro, tumira mutengesi shanu dzakafananidzwa data seti: zvinhu uye kugadzira; muyero wepombi, dhayamita nemadziro; kubuda uye kumhanya kwemutsara; iyo extruder flange uye melt-inlet interface; uye yakadzika rwizi calibrator, vacuum, kutonhodza uye kuburitsa gadziriro. Chikumbiro chinopa chete "PVC pombi, 110 mm" haina kugadzirira engineering.
Iyo yakakosha chibvumirano poindi ndiyo yekugamuchirwa mamiriro. Doma iyo chaiyo yekugadzira zvinhu, saizi yepombi, yakagadzikana kubuda, kumhanya kwemutsara, kudziyisa uye kuseta sensor, inobvumidzwa musiyano wemadziro, kunze dhayamita, ovality, mamiriro epasi uye inodiwa bvunzo yechigadzirwa. Musoro wekufa unoumba kunyungudika kunopisa, asi haugone wega kuvimbisa pombi yekupedzisira yakatonhodzwa.
Sarudzo yekutanga haisi iyo dhayamita yekufa
Sarudzo yekutanga ndiyo envelopu yekugadzira. Musoro mumwe unogona kumhanyisa boka remasaizi ari pedyo ane madhiri anochinja uye mandrels. Iyo yakakura kwazvo saizi renji inogona kuburitsa kukanganisa mukuyerera, nguva yekugara, kugadzirisa, kudzvanywa kwemusoro uye shanduko yebasa. Iyo chaiyo siyana zvinoenderana nechinhu uye chiyero, kwete chete pane izvo zvinopinza zvinogona kukwana mumuviri mukati memuviri.
Isu tinokamura kubvunza kwese kuita miganhu mitatu. Muganhu wechigadzirwa unovhara pombi zvinhu, mureza, dhayamita uye madziro. Muganhu wekuita unovhara kubuda, kumhanya, tembiricha uye kumanikidza. Muganhu wemuchina unovhara flange, centreline, heaters, sensors, kusimudza uye kudzika nzvimbo.
| Mutengi anopinza | Sei ichichinja musoro wekufa | Uchapupu hwekutumira |
|---|---|---|
| Polymer uye yakazara fomula | Inoshandura viscosity, kupisa kunzwa, kutsvedza, kupfeka, njodzi yekuora, nguva yekugara uye nzira yekuchenesa. | Resin giredhi data sheet, maperesenti ekugadzira uye sampuli |
| Pipe standard uye kushandiswa | Inotsanangura chigadzirwa chakapedzwa icho mutsara unofanirwa kuburitsa uye kuyedza | Chaiyo chiyero nhamba, edition, musika uye yemukati dhizaini |
| OD, madziro, SDR kana hurongwa renji | Inoisa iyo annular kuyerera nzvimbo, yekushandisa mhuri uye inoshanda shanduko-chikamu chikamu | Saizi tafura ine zvishoma, zvakajairika uye zvakanyanya zvigadzirwa |
| Net kubuda uye kumhanya kwemutsara | Shanduko kuyerera kwevelocity, kudzvanywa, kupisa mutoro, nguva yekugara uye kudzika kwekutonhora kudiwa | Yakagadzikana inotengeswa kg/h kune yega yega saizi yakakosha |
| Extruder uye adapta interface | Inotara iyo inopinza geometry, bhaudhi patani, rejista, chisimbiso, kureba kwepakati uye rutsigiro | Inodzorwa kudhirowa pamwe neyakayerwa mafoto emuchina uripo |
| Calibration uye kutonhora system | Inokanganisa kudhirowa, yekupedzisira OD, ovality, kugovera madziro uye maitiro ekutanga | Calibrator kudhirowa, vacuum tank data, kureba kwekutonhodza uye nzvimbo yekubvisa |
| Changeover plan | Inotarisa kuti ndezvipi zvikamu zvinobviswa, kuti zvakanangidzirwa sei uye kuti vafambisi vanozvibata zvakachengetedzeka sei | Shandura frequency, nzira yekuchenesa, kugona kwecrane uye chinangwa chekudzikira |
Fekitori yedu maonero:isu hatitore zita rekuti pombi dhayamita seyakakwana kufa-musoro kutsanangurwa. Kana mutengi akatipa chete zita resin uye OD, isu tinokumbira madziro akateedzana, fomula, kubuda, extruder interface uye saizi nzira tisati tagadzirisa nzira yekuyerera. Kotesheni yekukurumidza yakavakirwa pane zvisipo kazhinji inofambisa mibvunzo isina kupindurwa mukutuma.
Tanga neyakapedzwa pombi standard
Musoro wekufa ndeyekugadzira tooling. Haisi chitupa chepombi. Mutengi anofanirwa kuona iyo chaiyo chigadzirwa chiyero uye edition, nepo mutengesi achifanirwa kushandura envelopu yepombi munzira yekuyerera, seti yekushandisa uye kugadzirisa nzira. Kuteerera kwekupedzisira kunoratidzwa papombi yakapedzwa nemiedzo inodiwa pamusika wayo uye kushandiswa.
Pamapurojekiti epombi emvura akajairwa, mareferensi matatu anoshanda epamutemo ndiwoISO 1452-2: 2009 yePVC-U mapaipi, ISO 4427-2:2019 yePE mapaipiuyeTS ISO 15874-2: 2013 yePP mapaipi anoshandiswa mukuisa mvura inopisa uye inotonhora.. Tarisa iyo yazvino edition, zvigadziriso uye kutorwa kwenyika kana kontrakiti yagadzirwa.
| Pipe mhuri | Official kutanga referensi | Ruzivo iyo die-head RFQ ichiri kuda |
|---|---|---|
| PVC-U yekumanikidza pombi | ISO 1452-2 kana inodiwa yenyika yakaenzana | PVC yakaoma-musanganiswa formula, pombi dzakatevedzana, zita OD, tafura yemadziro, socketing allowance, kubuda, kumhanya kwemutsara uye pamusoro pezvinodiwa. |
| PE pressure pipe | ISO 4427-2 kana inodiwa yenyika yakaenzana | Chaiyo PE musanganiswa, SDR renji, OD renji, yakasimba kana yakabatana-yakawedzera kuvakwa, mitsetse kana dhizaini kurongeka, kubuda uye kutonhora system. |
| PP kana PPR pombi yemvura inopisa uye inotonhora | ISO 15874-2 kana inodiwa yenyika yakaenzana | Chaiyo PP giredhi, pombi dimension kirasi, sevhisi application, layer yekuvaka, dhayamita uye madziro renji, kubuda uye calibration nzira. |
| Electrical conduit kana maindasitiri tubing | Zvinodiwa nemutengi wenyika, indasitiri kana mutengi | Material formula, kuoma kana kushanda chinangwa, geometry, ruvara, kudhinda kana mutsara, chirongwa chekuyedza uye kukanganisa kunobvumidzwa |
Usanyora "maererano netsika dzepasi rose" muRFQ.Doma gwaro, chikamu, edition uye kutorwa kwenzvimbo. Wobva wabatanidza yako yapera-pombi dhizaini uye yekuongorora chirongwa. Saizi dzakafanana dzezita dzinogona kuve dzakasiyana madziro siyana, bvunzo mamiriro uye chitupa zvinodiwa.
Imwezve kuparadzana kunokosha. Mvumo yemvura inonwiwa ine chekuita nekupedzwa kwepombi chigadzirwa uye zvinhu zvayo zvakanyorova. Kuraira musoro wekufa kubva kuNanhaiya hakufambisi mvumo yemvura yekunwa kune pombi yemutengi. Mvumo yeresin, kutonga kwekomboni, marekodhi ekugadzira uye chechitatu-bato retifiketi zvinoramba zviri chikamu chemugadziri wepombi yekuteerera system.
Taura iyo chaiyo formula, kwete chete PVC kana PE
Nanhaiya'spombi extrusion kufa musoroinopihwa PVC ine additives, PE, CPVC uye PP. Mazita iwayo anotsanangura mhuri dzokunyama. Ivo havatiudzi iyo yakanyunguduka viscosity, kurodha kuzadza, stabilizer system, zvakadzokororwa zvemukati, kugadzirisa hwindo kana tsika yekuisa kunze.
YePVC, tumira iyo yakazara yakaoma-musanganiswa resipi nehuremu uye mamiriro ekusanganisa. Calcium carbonate level uye particle treatment, lubricant balance, stabilizer system, impact modifier, process aid, pigment uye rework percent zvese zvinogona kushandura kutaridzika kwemadziro, kudzvanywa kwemusoro uye dhipoziti maitiro.
Kune PE kana PPR, tumira iyo chaiyo giredhi giredhi uye razvino rekupa data sheet. Sanganisira melt mass-flow kana viscosity ruzivo sekuburitswa kwegiredhi iro, density, additives, kabhoni-dema kana color system, regrind muganho uye kana mitsetse yekuzivikanwa kana mashandiro akaturikidzana.
PVC uye CPVC
Nhoroondo yekupisa uye nguva yekugara inofanirwa kunyatsotariswa. Iyo yekuyerera nzira inofanirwa kudzivirira zvisina kufanira kubata-kumusoro, uye hurongwa hwekudziya hunofanira kutsigira kudzorwa kutanga uye kuchenesa. Shanduko dzeforoma dzinofanirwa kuburitswa isati yagadzirwa.
PE
Giredhi, simba rekunyungudika, kubuda uye kugona kutonhora kuita pamwe chete. Musoro wePE wakakwira-output unoda yakagadzikana kutenderera kuyerera uye yakakodzera saizi sisitimu, kwete kungori hombe yegore.
PP uye PPR
Taura iyo chaiyo resin uye sevhisi chigadzirwa. Pombi yemvura inopisa uye inotonhora, chubhu yeindasitiri uye kuvaka kwakawanda kunogona kuda maturusi akasiyana, kutonhora uye kugamuchirwa mamiriro.
Fekitori yedu maonero:kana timu yekugadzira ichichinja filler, resin giredhi kana kudzokororwa muzana mushure mekunge chishandiso chabvumidzwa, iyo kufa haina kungoerekana yave isina kururama. Maitiro ekupinza achinja. Isu tinorekodha mareferensi ekugadzirisa pachibvumirano chetekinoroji kuitira kuti dambudziko remangwana ritange kubva kune inozivikanwa mamiriro.
Kuvhura kufa hakusi kwekupedzisira pombi saizi
Iyo inopisa annular melt haisiye kufa uye inoramba yakagadziriswa geometrically. Inogona kuzvimba pakubuda, kudhirowa pasi pasi, kubata calibrator, kuderera panguva yekutonhora uye kuenderera mberi nekushanduka sezvo tembiricha yayo inoenzana. Ndokusaka pombi yezita re 110 mm isingashandisi 110 mm kufa kuvhura.
Mhedzisiro yekupedzisira inobva kune sisitimu: extruder kubuda, kunyunguduka tembiricha uye kudzvanywa, kufa uye mandrel geometry, circumferential kupisa chiyero, centering, nzira yemhepo, calibrator, vacuum, kutonhora uye kuburitsa-kumhanya kumhanya. Kana zvikamu izvi zvakatengwa kubva kune vakasiyana vatengesi, mutengi anofanira kugovera imwe inodzorwa interface yekudhirowa uye imwe yekubvuma mutoro matrix.
| Control element | Zvarinopesvedzera zvakananga | Izvo hazvigone kuratidza chete |
|---|---|---|
| Kufa uye mandrel kuyerera nzira | Annular melt kugovera, kurasikirwa kwekumanikidza, maitiro ekugara uye yekutanga tube chimiro | Yekupedzisira inotonhora OD, madziro, ovality kana kumanikidza kuita |
| Mandrel centering kugadzirisa | Yekutanga circumferential gap uye kururamisa kwekugovera madziro | Mhedzisiro yakagadzikana kana tembiricha, kuyerera kana kudzika kwakadzika kunoramba kuchidonha |
| Kurongeka kweheater-zone | Thermal control kumativi uye pamwe chete musoro | Iyo chaiyo yekunyunguduka tembiricha pasina kutsanangurwa kuyerwa nzira |
| Calibrator uye vacuum tank | Yekunze saizi, kutanga kutonhora uye chimiro chekutsigira | Uniform wall kana iyo inopinda melt chubhu isina kugadzikana |
| Kutonhodza system | Solidification rate, dimensional kugadzikana uye kusara kwekupisa kubviswa | Yakanaka geometry kana tembiricha yemvura kana kuyerera kusingadzoreki |
| Haul-off | Kumhanya kwemutsara, kudhirowa uye kufambisa kwakadzikama | Madimendi chaiwo kana chinodhonza chikakanganiswa kana kuti kumhanya kuchinjika |
Inobatsira saizi mutemo:tsanangura diki uye hombe pombi, asi injinjini yakatenderedza yakaoma kushanda makona. Idzi dzinowanzova pombi hombe pakubuda kwepamusoro, madziro akaonda pane akakwira mutsara kumhanya, yakaderera-inobuda saizi diki inowedzera nguva yekugara, uye chigadzirwa chine madziro akaomesesa kana pamusoro pezvinodiwa.
Nanhaiya inopa inogadziriswa mandrels, inotonhorera-chiteshi sarudzo uye inotsiviwa liner pane yayo pombi die-head renji. Shandisa sarudzo idzodzo nechikonzero chakatsanangurwa. Kugadzirisa kunobatsira kana vashandisi vane inodzokororwa centering nzira. Zvipfeko zvinogadziriswa zvinobatsira kana chiyero chazvo, huwandu hwayo uye maitiro ekutsiva akajeka.
Kiya iyo extruder interface isati yatanga machining
Pombi inofa inogona kuve neyakanakisa yemukati yekuyerera nzira uye ichiri kutadza kuisa nekuti inopinza, rejista, bhaudhi patani, chisimbiso kana kureba kwepakati kwaifungidzirwa. Mapurojekiti ekutsiva ari panjodzi zvakanyanya nekuti madhirowa emuchina anogona kunge akasakara, akagadziridzwa kana kusawanikwa.
Isu tinoda mafomu matatu ehumbowo: yekutanga inodzorwa kudhirowa, kuyerwa kutsva uye mapikicha akajeka ane chiyero chereferensi. Kana vatatu vacho vasingabvumirani, gadzirisa kupokana kusati kwaburitswa mufananidzo wekugadzira.
- Extruder make, modhi uye screw kumisikidza
- Screw dhayamita uye yakatemerwa goho renji
- Discharge kana adapta flange kudhirowa
- Nyora dhayamita, kudzika uye kushivirira
- Bolt huwandu, shinda, pitch denderedzwa uye kutaridzika
- Kuisa chisimbiso-chiso geometry uye gasket nzira
- Melt-inlet dhayamita uye shanduko urefu
- Inodiwa breaker plate kana screen interface
- Pressure-sensor port saizi uye nzvimbo
- Melt-temperature sensor mhando uye kuisa
- Heater voltage, frequency, simba uye zvibatanidza
- Thermocouple mhando uye controller kuenderana
- Kufa-musoro kwepakati kureba uye nzira yekuyerera
- Tsigiro furemu, mavhiri, njanji kana mapoinzi ekusimudza
- Inowanikwa yekuisa uye kugadzirisa clearance
- Distance to calibrator uye alignment reference
Nanhaiya inogadzira customizablembiya flangesuye kufa-musoro zvikamu, saka iyo adapta inogona kukurukurwa nemusoro panzvimbo yekuruboshwe sechishamiso chekuisa. Kuti uwane yakakwana mutsara purojekiti, gadzirisa iyo inofa interface neyakasarudzwaepurasitiki extruder muchina, zvinodzora uye midziyo yepasi.
Fekitori yedu maonero:pikicha yefoni yeflange inotibatsira kunzwisisa marongerwo, asi haitsananguri denderedzwa rebhaudhi kana kunyoresa kunyoresa. Isu tinoshandisa mufananidzo kuwana mibvunzo. Isu tinoshandisa dhizaini yakasainwa kucheka simbi. Musiyano iwoyo unodzivirira kakanganisika kadiki interface kubva kunonoka kuisirwa kwese.
Sarudza chivakwa chakatenderedza zvinhu uye basa rekuchenesa
Nanhaiya's yakatsaurirwa pombi die head inoshandisa yakakwirira-simba alloy simbi ine yakaomeswa nzvimbo uye inogadzirwa neiyo chaiyo CNC machining uye kupisa kurapwa. Mukuru wayoextruder kufa musoropeji rinoratidza 38CrMoAl, nitriding uye kuoma kwepamusoro kweHV950 kusvika HV1000.
Iwo ma values anobatsira ekutanga data, asi iyo yakatemerwa yakatarwa inofanirwa kuramba ichiratidza iyo chaiyo chikamu zvinhu, chiyero chekurapa, yakapedza kuomarara chiyero, kuyerera-yepamusoro pekupedzisira, chiyero chekuongorora uye chero chinodikanwa chekuora. Hukukutu hwehukukutu pane chimwe chinhu hahufanirwe kukoperwa kune yega yega chisungo, chivharo cheheater kana chikamu chechimiro.
| Mamiriro ebasa | Procurement kunetseka | Zvekutsanangudza mukotesheni |
|---|---|---|
| PVC yakazadzwa | Abrasive mineral filler, deposits uye kuchenesa frequency | Formula, filler level, wetted-component material uye kurapwa, inotsiva-yekupfeka chiyero uye nzira yekuchenesa |
| CPVC kana kupisa-sensitive compound | Thermal nhoroondo, kubata-kumusoro uye kuparara kwezvinhu | Kugadzirisa hwindo, kuyerera-nzira pfungwa, kupisa nzvimbo, sensor point, kutanga-kumusoro uye kudzima maitiro |
| Carbon-dema PE | Kugovera kwakagadzikana, kunaka kwepamusoro uye kwenguva refu | Compound giredhi, goho renji, kudzvanywa hwindo, heater kuronga uye yekuchenesa kupinda |
| Zvemukati zvakadzokororwa | Kusvibiswa, viscosity variation uye abrasive particles | Kunobva, huwandu hwehuwandu, hurongwa hwekusefa, sampuli, mutsauko unotarisirwa uye miganho yekugamuchira |
| Kazhinji kuchinja kwemavara | Bata-kumusoro, kuwana, shandura-chikamu kubata uye zvimedu | Kutevedzana kwemavara, zvinhu zvekuchenesa, nguva inobvumirwa kuchinja, nzira yekuchenesa uye zvikamu zvinobviswa |
Zvakaoma haisi yakakwana zvinhu zano.Kuoma kwepamusoro, kudzika kwekesi, kuoma kwe substrate, maitiro ekuora, kupedza uye kugadzirisa nzira inofanirwa kuenderana nechikamu uye maitiro. Kumbira mutengesi kuti anyore zvinorapwa, zvinosimbiswa sei uye kuti nderipi rekodhi rekuongorora rinouya neodha.
Ongorora Nanhaiya'smidziyo yekugadzira, zvitupauyetechnical servicepanguva yekufanirwa kwemupi. Nhungamiro yekuisa uye mazano ekugadzirisa kwenguva refu anogona kuverengerwa mune yakabvumiranwa rutsigiro.
Ita saizi shanduko chikamu chekuverenga kwekutenga
Mutengo wakaderera wekushandisa unogona kudhura kana shanduko yese ikasunga crane, ichikuvadza maheater kana ichida kudzokororwa kuedza-uye-kukanganisa centering. Bvunza kuti kufa uye mandrel zvinobviswa sei, apo zvikamu zvinopisa zvinoiswa, izvo zvinosungirirwa zvinobatwa, kurongeka kunodzorerwa sei uye kuti zvisimbiso kana zvinoshandiswa zvinotsiviwa.
| Mubvunzo wekuchinja | Sei mutengi achifanira kutarisira | Contract output |
|---|---|---|
| Ndeapi saizi anogovana muviri mumwe? | Inoratidza nhamba chaiyo yemisoro uye shanduko-chikamu seti | Kuenderana matrix nepombi OD, madziro emhando uye zvinhu |
| Chii chinofanira kutonhorera usati wabviswa? | Inokanganisa downtime uye kubata kuchengeteka | Yakanyorwa tembiricha uye kubata maitiro |
| Ko kufa uye mandrel akatarisana sei? | Inokanganisa zvimedu zvekutanga uye kugadzirisa madziro | Adjustment diagram, reference positions uye kudzidziswa |
| Ndeapi maturusi nemidziyo yekusimudza inodiwa? | Inodzivirira kubata zvisina kuchengetedzeka | Rondedzero yemidziyo, uremu hwechikamu, mapoinzi ekusimudza uye madhirowa ekudhirowa |
| Ndeapi mativi maSpares enguva dzose? | Inoderedza nguva yekudzikira mushure meshinda, chisimbiso, hita kana kukuvara kwe sensor | Makore maviri akakurudzirwa spare list ine mutengo nechinhu |
| Nzira yekuyerera inocheneswa sei? | Inoshandura basa, njodzi yepamusoro uye mavara-shanduko zvimedu | Zvishandiso zvinotenderwa zvekuchenesa, zvishandiso uye disassembly matanho |
Kurongwa hwechigadzirwa chakasanganiswa, verenga mutengo wekuchinja nemaawa, basa uye zvimedu zvekutanga. Kana chirimwa chikachinja pakati pemasaizi maviri ari kure epombi kakawanda pasvondo, misoro miviri yakakwana inogona kuchengetedza nguva yakawanda yekugadzira pane muviri mumwe une zvakawanda zvinoiswa. Kana kuchinja kusingawanzoitiki uye huwandu hwakakwana, muviri wakagoverwa unogona kuva unonzwisisika.
Fekitori yedu maonero:tinobvunza kuti ndiani achashandura midziyo uye chii chekusimudza chiripo. Dhizaini inoshanda pabhenji rakachena regungano rinogona kunge risinganzwisisike padivi peinopisa extruder uye vacuum tank. Operator kuwana injinjini yekupinza, kwete yeanotevera-kutengesa ruzivo.
Shandisa hurema hwepombi kuti uwane iyo inokonzeresa process zone
Kana pombi ikapera zvakatemwa, vashandisi vanowanzogadzirisa kufa kwekutanga nekuti mabhaudhi ayo epakati anooneka. Izvo zvinogona kuvandudza kwenguva pfupi kuverenga kumwe uchiviga tembiricha, extruder kana dambudziko rezasi. Rekodha chirema chakatenderedza denderedzwa uye pamwe nehurefu hwepombi usati waita shanduko dzakawanda kamwechete.
| Kuonekwa kuremara | Die-head checks | Macheki ekumusoro nekudzika | Kutenga chidzidzo |
|---|---|---|---|
| Rimwe divi rinoramba rakakora | Mandrel centering, kuyerera-nzira madhipoziti, kukuvara, heater chiyero uye kurongeka kwegungano | Extruder surging, calibrator alignment, vacuum kugovera, kutonhora uye kuburitsa-kurongeka | Inoda inosvikika centering, tembiricha nzvimbo uye kurongeka kwereferensi |
| Wall inoshanduka kutenderedza uye pamwe nepombi | Kugadziriswa kwakasununguka, bhasikoro rinopisa, kumanikidzwa kusina kugadzikana kana kuyerera kusina kuenzana | Kudyisa, screw kubuda, mutsara-kumhanya kudzora, vacuum uye kugadzikana kwemvura-yekushisa | Gamuchira hwindo rekushanda rakagadzikana, kwete imwe pfupi pfupi yezviyero |
| Mitsetse yakareba pamusoro | Kusvibiswa, dhipoziti, kukwenya kana kukuvadzwa kufa-lip pamusoro | Zvimedu zvisina kunyungudutswa, kusefa, kukuvadzwa kwecalibrator uye mamaki ekubata | Tsanangura maturusi ekuchenesa, hurongwa hwesefa, kuongorora kwepamusoro uye kushandiswa kwekushandisa |
| Yellow, brown or black streaks | Nzvimbo dzakafa, madhipoziti, kupisa kwakanyanya kwenzvimbo uye nguva yekugara kwenguva refu | Zvokudya zvakasvibiswa, dhipoziti, screw wear uye tsika yekuvhara | Ongorora iyo yakazara nzira yekunyungudika uye yekuchenesa maitiro usati wakopa yekare geometry |
| Musoro wepamusoro | Yakarambidzwa annular gap, yakaderera tembiricha, blockage kana isina kukodzera kuyerera nzira | Screen kudziviswa, zvinhu viscosity, inobuda kudiwa uye sensor mamiriro | Taura chiyero chekuyeresa uye muganhu wekushanda mune zvakatemwa |
| Pombi ovality | Kuyerera kusina kuenzana kwekubuda kana nzvimbo yekutanga chubhu | Calibrator kupfeka, vacuum, kutonhora chiyero, tsigiro uye kuburitsa-kurongeka | Final ovality ndeyeye yakazara-mutsara wekugamuchira bvunzo |
| Yakakasharara pamusoro pemukati | Mandrel kupedza, deposits, tembiricha uye kuyerera maitiro | Material mwando, kupararira, degradation uye goho kugadzikana | Sanganisira zvese zvemukati uye zvekunze maitiro epamusoro mumvumo yemuenzaniso |
Imwe-shanduko mutemo:rekodha nheyo, shandura imwe inodzorwa shanduko, mirira kuti zvinhu zvifambe nemutsetse, nyora pombi yakakanganiswa uye uyere zvakare. Random kugadziridzwa tembiricha, centering, vacuum uye kutakura-off panguva imwe chete inoparadza humbowo hunodiwa kuziva chikonzero.
Kana zvinobuda kana kunyunguduka kusingagadzike pamberi pemusoro, ongororawo sikuruu nedhiramu. Nanhaiya zvinhuPVC pombi screws imwe chete, PVC pombi parallel screw barrelsuyePVC pombi conical mapatya-screw mbiya. Iyo kufa haifanirwe kugadziridzwa kuti itsigire chikamu chakasakara kana chisina kukodzera plasticizing chikamu.
Pipe extrusion die head RFQ cheki
RFQ yakakwana inoita kuti mutengi aenzanise chiyero cheinjiniya pane kuenzanisa mutengo wakaderera nekotesheni inosanganisirwa. Isa zvinhu zvinotevera mune imwe revision-inodzorwa pasuru.
- Ziva zvigadzirwa.Nyora pombi yega yega OD, madziro emadziro, SDR kana hurongwa, dhizaini kuvaka, ruvara uye kushandisa. Maka iyo yakajairika chigadzirwa uye yakanyanya kuoma saizi.
- Taura mwero.Ipa iyo chaiyo chiyero, chikamu, edition, kutorwa kwenyika uye yemukati dhizaini. Batanidza iyo yakapedzwa-pombi yekuongorora chirongwa.
- Zivisa nyaya yacho.Ipa iyo yakazara PVC formula kana chaiyo PE, PP kana PPR giredhi, zvinowedzera, filler, pigment, recycled content uye supplier data sheets.
- Define rate.Ipa mambure anotengeswa anobuditsa uye kumhanya kwemutsara kune chimwe nechimwe chakakosha chigadzirwa, pamwe neiyo iripo yekutonhodza huwandu uye yakajairika hurongwa hwekushanda.
- Rondedzera extruder.State single, parallel twin kana conical twin screw; screw diameter; simba remotokari; normal melt pressure uye tembiricha; adapta marongerwo; uye ikozvino maitiro emiganhu.
- Dzora chimiro.Batanidza iyo flange, rejista, bhaudhi denderedzwa, chisimbiso kumeso, inlet inlet, kureba kwepakati, sensor-chiteshi uye dhizaini yekutsigira.
- Taura mashoko emagetsi.Rondedzera heater voltage uye frequency, thermocouple mhando, yekubatanidza chiyero, controller kuenderana, kureba kwetambo uye ine njodzi-nzvimbo inodiwa kana zvichibvira.
- Ratidza mutsara wezasi.Sanganisira zviyero zvecalibrator, vacuum tangi, kureba kwekutonhora, kupfapfaidza kana kunyudzwa, rudzi rwekukwevera, pakati uye chinhambwe kubva pakufa.
- Sarudza chiyero chekuchinja.Rondedzera shanduko-chikamu seti, masipire heaters uye sensors, zvisimbiso, zvisungo, maturusi ekubata, mareki ekuchengetedza uye yaunoda saizi-shanduko maitiro.
- Tsanangura zvinyorwa.Kumbira kusangana uye chikamu chekudhirowa, bhiri yezvinhu, zvinyorwa uye kupisa-kupisa marekodhi, dimensional inspection, runyorwa rwemagetsi, mirairo yekushandisa uye spare-parts list.
- Nyora bvunzo yekubvuma.Doma resin, fomula, saizi yepombi, nguva yekumhanya, kubuda, kumhanya kwemutsara, marekodhi ekugadzirisa, sampling sampling uye pass/foil criteria.
- Rondedzera rutsigiro.Bvumiranai pagwaro rekuisa, basa rekutumira, kudzidziswa kwevashandisi, rubatsiro rwekure uye muganho pakati pe-fa-head uye yakazara-mutsara kuita.
Yambiro yekutsiva:chifa chakasakara hachichagoni kuchengetedza zviyero zvayo zvepakutanga. Pima chimiro chemuchina uye pombi yakachengetwa yakanaka, tsvaga chero mifananidzo yepakutanga uye tsanangura kuti nei musoro wekare uchitsiviwa. Kukopa ese akasakara dimension anogona kubereka kuyerera kwakafanana kana dambudziko rekugadzirisa.
Iyo screw configuration inofanirawo kufanana nebasa rezvinhu. Browse Nanhaiya'sscrews imwe chete, parallel twin screwsuyeconical twin-screw barrelsapo kubvunza kunovhara yakazara plasticizing chikamu. Kune zvishongedzo uye zvakabatana zvishandiso, shandisa iyoextrusion spare-parts range.
Gamuchira musoro pane chimiro chekugadzira chaunoronga kutengesa
Dimensional inspection inoratidza kuti zvinhu zvakagadzirwa zvinoenderana nedhirowa. Izvo hazviratidze kuti komisheni chaiyo ichayerera sei nemutsetse wakazara. Urongwa hwekugamuchirwa hwakajeka hune zvikamu zviviri: kuisirwa chikamu uye kumhanyisa kwekugadzira.
| Chinhanho chekugamuchira | Zvekusimbisa | Rekodha kuchengeta |
|---|---|---|
| Ongororo yegwaro | Yakatenderwa kudhirowa kudzokororwa, bhiri rezvishandiso, shanduko-chikamu matrix, hita uye sensor runyorwa, zvinyorwa uye spare scope. | Chinyorwa chegwaro chakasainwa |
| Chikamu chekuongorora | Yakakosha interfaces, concentric features, kuisa chisimbiso zviso, fasteners, ports, zvinhu, kurapwa uye inooneka kuyerera-pamusoro mamiriro | Dimensional uye zvinhu kana marekodhi ekurapa anotsanangurwa muhurongwa |
| Gungano cheki | Fit, kutarisisa, kuisirwa hita, kupinza sensor, kufamba kwepakati, tsigiro, kusimudza uye kupinda | Gungano rekutarisa rine mapikicha |
| Heat-up check | Kuzivikanwa kweZone, controller mhinduro, sensor kuverenga, ikozvino kudhirowa uye kugadzikana kwekupisa | Mepu yenzvimbo uye kuverenga kwakagadzikana |
| Production run | Zvinhu zvakabvumiranwa, saizi yepombi, kubuda, kumhanya kwemutsara, tembiricha, kunyunguduka, mutoro wemota, vacuum uye kutonhora mamiriro. | Nguva-yakavakirwa process sheet uye yakachengetwa samples |
| Kuongorora kwepombi | OD, madziro munzvimbo dzakawanda dzewachi, ovality, misa pahurefu, mukati nekunze kwepamusoro, kutwasanuka uye inodiwa miyedzo. | Chirevo chekuongorora chakasungirirwa kune sampuli chinzvimbo uye nguva yekugadzira |
| Kushanda kwenguva dzose | Kutanga-kumusoro, kururamisa kwepakati, kumira kwakajairika, disassembly yakachengeteka kana saizi imwe yakabvumirana shanduko | Operator kusaina-kudzima uye yakavhurika-chinhu chinyorwa |
Shandisa zvakajairwa nemutengi kana zvichiita. Kana chimwe chinotsiva chichidiwa, nyora musiyano uye ganhurira izvo bvunzo dzinoratidza. Kumhanya kwePE kwakabudirira hakusimbise fomula yePVC, uye gobvu-madziro-yakaderera-chigadzirwa hachiratidzi hutete-madziro akakwira-kumhanya mamiriro.
Fekitori yedu maonero:isu tinosarudza yakagadzikana kumhanya ine zviyero zvinoteedzera pane pfupi chiratidziro pane yakanyanya kubuda. Dzvinyiriro yacho inofanira kugadzikana, kuverenga kwemadziro kunofanira kuramba kuchidzoreka, maheater haafanire kutenderera zvisina kujairika uye pombi yakatonhodzwa inofanira kusangana nekuongororwa kwakabvumiranwa. Mhedzisiro iyoyo inopa mativi ese maviri anobatsira handover point.
Mibvunzo inowanzo bvunzwa
Ndeupi ruzivo rwunodiwa kuti utore musoro wepombi extrusion kufa?
Tumira giredhi repolymer uye fomula, chiyero chepombi, saizi yakakwana uye madziro emadziro, chinangwa chekubuda uye kumhanya kwemutsara, extruder mhando, inlet inlet uye flange kudhirowa, heater voltage, sensor zvinodiwa, pasi pemvura calibration data, yakasarudzika zvikamu uye chirongwa chekugamuchira. Mapikicha uye kuyerwa kudhirowa kwekubatana kwazvino kunobatsirawo pakutsiva mapurojekiti.
Ko imwe pombi inofa musoro inogona kumhanya PVC, PE uye PPR?
Muviri wekunze wakagovaniswa unogona kugoneka nehunyanzvi mupurojekiti yakatsanangurwa zvishoma, asi PVC, PE nePPR hazvigadziri kuyerera kwakafanana, kupisa kana saizi mamiriro. Isu tinotanga kuenzanisa iyo yakazara kuumbwa, kuburitsa, saizi renji, kuyerera-nzira inodiwa uye nzira yekuchenesa. Yakaparadzana maturusi kana musoro wakaparadzana unogona kuve sarudzo yakachengeteka yekugadzira.
Ko dhayamita yepombi yakaenzana nedhayamita yepombi yekupedzisira here?
Kazhinji kwete. Iyo inopisa chubhu inoshanduka mushure mekusiya kufa nekuti iyo yakanyunguduka inozvimba, inokwevera pasi, inopinda mucalibrator uye inotonhorera. Iyo inodiwa inofa uye mandrel zviyero zvinofanirwa kugadzirwa nezvinhu, kuburitsa, kumhanya kwemutsara, vacuum saizi uye kutonhora sisitimu, pane kukopa zvakananga kubva kuzita repombi saizi.
Musoro wekufa wega unogona kuvimbisa mukobvu wemadziro epombi uye ovality?
Kwete. Musoro wekufa unogadza annular melt kugovera, asi ekupedzisira rusvingo ukobvu uye ovality zvakare zvinoenderana nekunyunguduka kugadzikana, centering, tembiricha chiyero, calibrator mamiriro, vacuum, kutonhora, kutakura-kubvisa alignment uye kumhanya kwemutsara. Kugamuchirwa kunofanirwa kuyedza tambo yakazara yekushandisa.
Ndechipi chinyorwa chinoshandiswa naNanhaiya kuextrusion die heads?
Nanhaiya's general extruder die head page inonyora 38CrMoAl ine nitriding uye kuoma kwepamusoro kweHV950 kusvika HV1000. Iyo yakatsaurirwa pombi extrusion die head inotsanangurwa sealloy simbi ine dzakaoma nzvimbo. Yekupedzisira zvinhu, kurapwa kwekupisa uye zvakanyorova-pamusoro pezvinodiwa zvinofanirwa kusimbiswa kune resin, additives uye nzira yekuchenesa mune yakabvumidzwa yakatarwa.
Ndinofanira kutenga musoro wekufa uine akawanda saizi anoisa kana akati wandei akazara misoro?
Shandisa zvikamu zvekuchinja apo chiyero chehukuru, kubudiswa uye kuchenesa maitiro kunobvumira muviri mumwe kuvhara basa pasina kunyanya kugadzirisa. Misoro yakaparadzana inogona kuita zvine musoro kana zvigadzirwa zvichisiyana zvakanyanya mudhayamita, polymer, kubuda, dhizaini chimiro kana shanduko frequency. Enzanisa yakazara shanduko yenguva uye njodzi yekugadzira, kwete mutengo wekushandisa wega.
Iyo pombi extrusion die musoro inofanira kugamuchirwa sei?
Tanga nekudhirowa, zvinhu, kurapwa, hita, sensor, flange uye kuyerera-nzira macheki. Wobva wamhanyisa izvo zvakabvumiranwa kugadzira zvinhu pane yakatsanangurwa pombi saizi, kubuda uye kumhanya kwemutsara. Rekodha tembiricha, kunyungudika kunyungudika, kuverenga kwemadziro kwakatenderedza denderedzwa, kunze kwedhayamita, ovality, mamiriro epamusoro, misa pahurefu uye chero bvunzo dzinodiwa neinongedzo pombi standard.
Chii chinoita kuti rumwe rutivi rwemudhuri wepombi yakawedzera kukora?
Zvinogona zvikonzero zvinosanganisira kufa kana kuti mandrel mis-centering, circumferential tembiricha kusaenzana, kusaenzana kunyunguduka kuyerera, madhipoziti kana kukuvadzwa munzira yekuyerera, kusagadzikana extruder kubuda, calibrator misalignment, kusaenzana vacuum kana kutonhora, uye kudhonza-kubvisa misalignment. Tarisa maitiro usati washandisa mabhaudhi epakati kuvanza dambudziko rezasi.
Tekinoroji yemukati yakagadzirirwa kubva kuNanhaiya yazvino chigadzirwa, zvishandiso uye ruzivo rwesevhisi, inotsigirwa chete neiyo official ISO pombi-yakajairwa mapeji. Yekupedzisira die geometry, zvinhu, kurapwa, hukuru uye nzira yekugamuchira inotsanangurwa neyakabvumidzwa purojekiti yakatarwa.
