WPC mold haigone kusarudzwa kubva pamufananidzo wechigadzirwa uye mativi ekunze. Iyo yekushandisa inofanirwa kuenderana nehuni-plastiki fomula, chikamu cheprofile, chinobuda, extruder discharge, calibration nzira, tambo yekutonhora uye bvunzo dzekuita dzinoshandiswa bhodhi rakapedzwa kana chimiro.
Kurumidza mhinduro
Kutenga aWPC extrusion mold, tumira chikamu chekupedzisira chemuchinjiko nekushivirira, iyo yakazara polymer uye huni-yekuzadza fomula, nzira yekugadzirira zvinhu, chinangwa chekubuda uye kumhanya kwemutsara, extruder interface, yakadzika kutonhora marongero uye yakapedza-chigadzirwa chekugamuchira chirongwa. Maka nzvimbo dzinooneka, madziro akakosha, mbabvu dzemukati, mhango, radii uye chero embossing kana jecha mvumo padhirowa.
Usagamuchire chishandiso kubva kune yakaoma dimensional report chete. Mhanya iyo yakabvumiranwa fomula kuburikidza nemutsara waunoda, rega iyo mbiri itonhore, wobva wayera zviyero, madziro uye mbabvu ukobvu, kutwasuka, kumonyoroka, chimiro chepamusoro uye misa pahurefu. Miedzo yekushanda kwechigadzirwa inoramba iine mutoro weakapedza-chigadzirwa mugadziri.
Tenga gadziriro yekugadzira, kwete chivharo chesimbi
Iyo extrusion mold inogadzira iyo inopisa mbiri sezvo WPC inonyungudika ichisiya extruder. Iyo mbiri ichiri yakapfava uye inokwanisa kushandura chimiro. Macalibrator, zvikamu zvekutonhodza, tsigiro, dhonza-kubvisa uye kucheka michina wobva wabata nekudzikamisa. Kufa kunoratidzika kunge kwakaringana pabhenji kunogona kuburitsa chimiro chisina kugadzikana kana zvikamu zvezasi zvisina kuenderana nazvo.
Nanhaiya's WPC mold range inoshandisa miviri yesimbi ine nzvimbo dzakaoma uye dzakakwenenzverwa. Iyo molds ndeye CNC yakagadzirwa uye kupisa inorapwa, uye sarudzo yekutonhodza nzira dziripo. Chiyero chechigadzirwa chinovhara mapepa, mabhodhi uye maprofile, anosanganisira decking, fenzi, mapaneru uye ekunze-fenicha zvinhu zvakagadzirwa kubva kuPE kana PP ine huni filler.
| Tenga chinhu | Basa rayo | Chii chinofanira kuoneka mune quotation |
|---|---|---|
| Adapter uye inlet | Inobatanidza iyo extruder discharge kune profile flow nzira | Flange, bhaudhi pateni, rejista, chisimbiso, inlet inlet, kureba kwepakati, heater uye sensor data |
| Extrusion kufa | Inogovera inonyunguduka uye inoumba chikamu chinopisa cheprofile | Muviri uye isa madhirowa, zvinhu, kurapwa, kupisa nzvimbo, kuyerera-pamusoro pekupedzisira uye kugadzirisa mapoinzi |
| Calibrator kana saizi tooling | Inotsigira nzvimbo dzakakosha uye zviyero panguva yekutonhora kwekutanga | Nhamba yezvikamu, nzvimbo dzekubatana, vacuum kana mvura yekubatanidza, kugadzirisa uye kuisa |
| Kutonhodza tooling | Inobvisa kupisa uku profil inotsigirwa | Zviteshi zvekutonhodza, zvinodikanwa zvemvura, tangi kana ndiro dhizaini uye saizi yekubatanidza |
| Shandura zvikamu | Inobvumira zvakarongwa zvigadzirwa zvakasiyana kana kutsiva zvenguva dzose kupfeka zvinhu | Kudhirowa nhamba, kuenderana matrix, spare uwandu uye shanduko maitiro |
| Kubata uye kutsigirwa | Inoisa iyo tooling uye inodzivirira iyo extruder yekubatanidza | Chikamu chezviyereso, mapoinzi ekusimudza, chigadziko, njanji, kugadzirisa kwepakati uye zvigadziriso zvekuchengetedza |
| Zvinyorwa | Inodzora kugadzira, kuisa, kushanda uye kutsiva mune ramangwana | Dhirowa dzakatenderwa, bhiri rezvishandiso, marekodhi ekuongorora, bhuku remanyorero uye spare-zvikamu runyorwa |
Fekitori yedu maonero:mutsara wekuti "imwe seti yeWPC mold" haina kujeka zvakanyanya pakuenzanisa mutengo. Mumwe mutengesi anogona kutora chete kupisa kunopisa muviri. Imwe inogona kusanganisira adapta, macalibrator akati wandei, mahwendefa ekutonhodza, zvitsigiro, masipire maheater uye kutungamira kwekutumwa. Isu tinokumbira mutengi kuti aenzanise mutsara-chinhu scope tisati taenzanisa iyo yakazara.
Yekupedzisira profiled kudhirowa ndiyo yekutanga nzvimbo
Mufananidzo wekatalogi unoratidza mhuri yechigadzirwa, asi inovanza ruzivo runodzora zvishandiso. Tinoda chikamu chekutarisa nehukuru uye kushivirira. Iyo dhizaini inofanirwawo kuratidza nzvimbo dzinosangana neklipu, zvisungo, mafuremu kana mamwe maprofile nekuti iwo maficha anowanzo kukodzera kutonga kwakasimba pane yekushongedza kumeso.
Kune chimiro chisina mhango, ipa madziro ese uye dandemutande dimension. Usasiye maburi emukati seyeunyanzvi patani. Geometry yavo inokanganisa kugoverwa kwezvinhu, kutonhora, kuomarara, huremu hweprofile uye kuti chikamu chinozvibata sei pasi pekudhonza.
- Hupamhi hwese, kureba uye chimiro chechimiro
- Ukobvu hwemadziro pachiso chega chega chekunze
- Internal web ukobvu uye chinzvimbo
- Cavity size, huwandu uye geometry
- Kona uye radii yemukati
- Grooves, ndimi, zvimedu uye nzvimbo dzekusimbisa
- Yakakosha kushivirira uye yekuongorora datum
- Inobvumirwa uta, kumonyorora uye kutwasuka
- Target mass per unit urefu
- Zviso zvinooneka uye pamusoro-chirema miganhu
- Embossing, sanding kana brushing allowance
- Cheka kureba uye nzira yekucheka yakadzika
- Yakasimba, mhango, capped kana co-extruded kuvaka
- Yakabvumidzwa master sample uye zuva rekudzokorora
Usaite muchina wekuvhura kufa sekopi yeinotonhora yapera chimiro.Chikamu chinopisa cheWPC chinogona kuchinja kuburikidza nekufa kuzvimba, kudhirowa, kuenzanisa uye kutonhora. Muripo wekushandisa unofanirwa kuvandudzwa kutenderedza fomula chaiyo, kuburitsa uye kudzika pasi system.
Fekitori yedu maonero:yakachena 3D rendering inobatsira kutengesa, asi igwaro rekugadzira rakashata. Isu tinobvunza kuti ndeapi mapeji anoungana neimwe chikamu, iyo madziro anodzora simba, anotarisana nemutengi anoona uye kupi chirimwa chinogona kubvuma kusiyanisa. Iyo mepu yekutanga inobatsira kupfuura kuisa kushivirira kwakafanana pamutsara wega wega.
WPC imhuri yemafomula, kwete imwe mbishi
Mugadziri wemidziyo anoda zvinopfuura mavara WPC. Iyo polymer inogona kunge iri PE, PP kana PVC. Chikamu chehuni chinogona kusiyana mumhando, chimiro chechidimbu, kugovera saizi uye mamiriro ehunyoro. Mafomula anogonawo kunge aine mineral filler, lubricant, coupling agent, pigment, stabilizer, foaming agent kana zvinhu zvakadzokororwa.
Nanhaiya's WPC mold peji inotaridza PE nePP ine huni yekuzadza sezvinhu zvinonangwa. Chigadzirwa chayo uye renji rekushandisa rinofukidzawo PVC foam board uye yakasarudzika PE huni-purasitiki kugadzirisa. Ipa iyo chaiyo yekugadzira fomula kuitira kuti mold yakagadzirirwa zvinhu zvinopinda mairi.
| Formula input | Sei mutengesi wemidziyo achichida | Zvekutumira |
|---|---|---|
| Matrix polymer | Shanduko dzinonyungudika maitiro, tembiricha hwindo, kudhirowa uye kutonhora mhinduro | Chaiyo resin giredhi, supplier data sheet uye muzana |
| Wood chikamu | Inokanganisa maitiro ekudya, kuramba kuyerera, kuremerwa kwemwando uye kutaridzika kwepamusoro | Huni mhando, hupfu kana faibha, particle range, bulk density, mwando mamiriro uye muzana |
| Mineral filler | Inoshandura viscosity, uremu, kupfeka uye pamusoro | Zita rechinhu, chidimbu data, kurapwa uye muzana |
| Lubricant uye kugadzirisa rubatsiro | Zvikonzero zvinofa kusunungurwa, kumanikidzwa, pamusoro uye pasi pemvura kurapwa | Zita rechigadzirwa, chiyero chekuwedzera uye kusanganisa kutevedzana |
| Coupling agent uye stabilizer | Inoshandura musanganiswa uye yekupedzisira chigadzirwa kuita | Giredhi uye muzana, pamwe nechero zvirambidzo zvekugadzirisa |
| Pigment kana cap layer | Inokanganisa nzvimbo inooneka, mhinduro yekupisa uye co-extrusion marongero | Ruvara sisitimu, layer ukobvu chinangwa, co-extruder chinzvimbo uye kuyerera reshiyo |
| Zvemukati zvakadzokororwa | Inogona kuwedzera viscosity, kusvibiswa uye kusiyana kwehunyoro | Kunobva, kugadzirira, yakakura muzana uye mijenya misiyano |
| Foaming system | Inochinja density kukura, kudzvanywa uye dimensional kupora | Yakakwana kuumbwa, chinangwa density uye kugadzirisa hwindo |
Dhipatimendi reU.S. Dhipatimendi rekurima Sango Zvigadzirwa Laboratory inotsanangura kuti WPC mwando unogona kubviswa usati wagadziriswa, panguva yakaparadzana nhanho yekubatanidza kana mune-line extrusion process. Chitsauko chayo chehunyanzvi chinocherekedzawo kuti vagadziri veWPC vanoshandisa nzira dzakasiyana dzemidziyo, kusanganisira precompounded pellets kuburikidza nescrew imwechete, imwe-nhanho mapatya-screw kusanganisa uye profiling, uye tandem masisitimu. Iyo mold inofanira kufananidzwa nenzira inopa kunyungudika kwayo.
Reference formula rule:isa imwe nzira yakatenderwa uye nzira yekugadzirira muchibvumirano chekushandisa. Shanduko dzenguva yemberi dzinogoneka, asi timu inoda hwaro kana kudzvanywa, pamusoro, hukuru kana kubuda kunoshanduka.
Hunyoro hunokodzera mutsara wayo muRFQ. Mabhubhu, mapini uye nzvimbo isina kugadzikana pane mold inogona kutanga mukuchengetedza, kuomesa, kusanganisa, kudyisa kana kuburitsa. Nzvimbo inoyerera yakakwenenzverwa haigoni kubvisa mvura inoramba iri mukomboni.
Matanidza mold nenzira iyo WPC inonyungudika inogadzirwa
A precompounded WPC pellet inomhanya kuburikidza ne-single-screw profiler inosvika pakuumbwa zvakasiyana kubva musanganiswa wakaoma unosanganiswa uye wakaumbwa mune imwe twin-screw process. Iyo inobuda inogona kuve nekugadzikana kwakasiyana kwekumanikidza, kugovera tembiricha uye kunzwisiswa kune kurambidzwa kwescreen. Bvunza mutengesi wekuumbwa kuti aongorore extruder uye adapta, kwete chete chimiro.
| Nzira yekugadzira | Yakajairika kutenga kutarisa | Ruzivo runodiwa pane mold inlet |
|---|---|---|
| Precompounded pellets uye single-screw profiling | Yakatsiga kuendesa, kunyungudika, kudzvanywa kugadzirwa uye chimiro chechimiro | Pellet giredhi, hunyoro, screw dhayamita, kubuda, kunyunguduka tembiricha, kudzvanywa kwemhando uye kusefa |
| Imwe-nhanho twin-screw kusanganisa uye profiling | Kudyisa, kusanganisa, kubvisa mwando uye kuumba munzira imwe inoenderera | Complete formula, feeder plan, venting, screw configuration, discharge pressure, tembiricha uye chiyero kusiyanisa. |
| Tandem extrusion | Kupatsanura musanganiswa kana kuomesa basa kubva kudzvinyiriro yekupedzisira uye basa rekunyora | Kutamisa nzira, yechipiri-extruder data, melt mamiriro, kudzora pfungwa uye kugumbuka kubata |
| Co-extruded cap kana functional layer | Yakagadzika dhizaini kugovera uye kunamatira kutenderedza chimiro | Core uye cap mafomula, kuyerera ratio, inlet orientation, dzvinyiriro dzemunhu uye kugashira-kukobvu kugamuchirwa |
Nanhaiya zvinhuscrews imwe chete, parallel twin screws, conical twin-screw barrelsuyeepurasitiki extruder michina. Sarudza chikamu cheplasticizing nebasa rekuita. Zvadaro gadzira mold yakakomberedza mamiriro ekunyunguduka iyo chikamu chinogona kuchengetedza.
Kune abrasive huni uye mamineral-akazara mafomula, ongorora screw uye mbiya yekupfeka pasuru usati wawedzera kurambidzwa kwekuumbwa. Nanhaiya aripo gidhi,Screw Barrel yeWPC Extrusion: Maitiro ekumisa Huni-Plastiki Kupfeka, inovhara venting, tembiricha uye kusarudzwa kwepasi pasina kudzokorora sarudzo-yekushandisa sarudzo mune ino chinyorwa.
Fekitori yedu maonero:apo kuumbwa kutsva kunomutsa dzvinyiriro, kufa kazhinji kazhinji kunopomerwa mhaka nokukurumidza. Dzimwe nguva kurambidzwa kwacho kwakaipa. Dzimwe nguva screw haigone kupa yunifomu, yakanyatsogadzirirwa kunyungudika pachiyero chakakumbirwa. Isu tinofananidza kudzvanywa pamberi uye mushure mekuchinja, tarisa iyo skrini uye mamiriro ezvinhu, uye simbisa iyo yechokwadi mambure kubuda usati wacheka nzira yekuyerera zvakare.
Kuyerera kweprofile kunofanirwa kusvika pamwe chete pakubuda kwekufa
Iyo WPC mbiri inogona kunge iine gobvu kunze kwemadziro, matete emukati mawebhu, akadzika grooves nemakona madiki muchikamu chimwe. Imwe neimwe nzira inopikisa inoyerera zvakasiyana. Kana iyo yakanyungudika ichisvika pane imwe nzvimbo nekukasira uye imwe ichinonoka, iyo profil inogona kudhonza, kumonyoroka, kubvarura kana kuratidza kusaenzana kusimba uye pamusoro.
Iyo tooling dhizaini inoshandisa shanduko yechimiro uye yemuno kuyerera kupikisa kuenzanisa chikamu. Chinangwa chacho hachina kufanana nekumhanya panzvimbo yega yega yemukati. Icho chinotarirwa chimiro chakagadzikana pakubuda icho calibrator inogona kutsigira pasina kururamisa kwakanyanya.
Masvingo ekunze
Zviso zvinooneka zvinoda kugadzikiswa kupihwa uye nzvimbo yakakodzera pamuromo unofa. Zvikamu zvakakora zvinotakurawo kupisa kwakawanda mukati mecalibrator uye zvinogona kutonhora zvishoma nezvishoma pane zvitete.
Mambure emukati
Mbabvu dzakatetepa dzine njodzi yekuzadzwa kana kubvaruka zvisina kukwana. Nzira dzavo dzekudya, majunji uye tsigiro yepasi pemvura inofanirwa kuoneka mumidhirowa yekushandisa uye yekugamuchira.
Grooves nemakona
Zvidiki zvidiki zvinogona kukwidziridza kuyerera kwenzvimbo uye kupedza matambudziko. Maka mipendero inoshanda kuitira kuti chigadziriso chezvishandiso chidzivirire kukodzera pane kunatsiridza nzvimbo isina kutsoropodza.
Fekitori yedu maonero:kugadzirisa mold kunofanirwa kuve nechikonzero chakayerwa. Isu tinomaka uko iyo profil inorema, yakaonda, inokurumidza, inononoka kana kukanganisa, tobva tashandura iyo inotungamira kuyerera nzvimbo mumatanho anodzorwa. Kukuya muromo unofa nekuti chimiro "chinoratidzika kunge chisina kunaka" chinogona kutengesa chimwe chikanganiso kune chimwe uye kubvisa rekodhi inodiwa kune inotevera seti.
Calibration uye kutonhora zvinotarisa iyo inotonhora chimiro
Iyo extrusion die inoumba chikamu chinopisa. Iyo calibrator inomisikidza uye inotsigira yakakosha nzvimbo uku kupisa kuchisiya zvinhu. Kutonhodza kunoenderera kuburikidza nendiro, matangi kana zvikamu zvekupfapfaidza, uye kudhonza-kubvisa kunofambisa chimiro pasi pesimba rinodzorwa. Izvi zvikamu zvinofanirwa kugovera yepakati uye yekumhanyisa referensi.
Nanhaiya inopa yakasarudzika nzira yekutonhodza mune yayo WPC molds. Taura chinangwa chedunhu rega rega, saizi yekupinza uye yekubuda, kudiwa kwemhando yemvura, tembiricha yekushandisa uye kuyerera kuripo. Chirimwa chinofanirwawo kuronga kuwana nzira dzekuchenesa dzinogona kuunganidza zviyero kana marara.
| Kupinda kwakadzika | Mhedzisiro paprofile | Mutengi data yekupa |
|---|---|---|
| Calibrator kuonana uye rutsigiro | Inobata zviso zvakasarudzwa kunze, grooves, edges kana cavities sezvo chikamu chinotonhora | Calibrator kudhirowa, kureba, nhamba yematanho, vacuum nzira uye kugadzirisa renji |
| Kutonhora-mvura mamiriro | Inoshandura kupisa-kubvisa chiyero uye dimensional kugadzikana | Supply tembiricha siyana, kuyerera, kumanikidzwa, mvura kunaka uye recirculation hurongwa |
| Distance from die to calibrator | Shanduko isingatsigirwe hunhu hwekupisa usati waisa saizi | Mutsara wekugadzirisa, kugadzirisa mararamiro uye kutanga-up kuwana |
| Haul-off mhando uye kurongeka | Inoseta kumhanya kwemutsara uye inogona kudhonza chimiro zvisina kuenzana | Bhandi kana track dhizaini, kumhanya siyana, kureba kwekubata uye kureba kwepakati |
| Kucheka uye stacking | Inogona kuratidza kana kugadzira kufamba mushure mekutonhora kwekutanga | Cheka kureba, saw kana cutter mhando, tafura yekutsigira uye stacking nzira |
Usavimbise zviyero zvinotonhora panobuda kufa.Bvumiranai kuti chiyero chimwe nechimwe chichayerwa kupi uye rini mushure mekutonhodzwa. Shandisa iyo yakafanana yekumisikidza uye yekuyera nzira yekubvumidza masampuli uye kutonga kwekugadzira.
Iyo USDA Sango Zvigadzirwa Laboratory's profile-extrusion research inotsanangura maitiro ayo WPC yakanyungudutswa yakaumbwa kuburikidza nekufa, ichiteverwa nekufara, tangi yemvura yekupfapfaidza uye inodhonza. Iyo inoteedzana chiyeuchidzo chinobatsira: mhedzisiro yekugadzira ndeyemutsetse wese, kunyangwe iyo mold inotengwa sechinhu chimwe.
Taura kuvakwa kwe mold, kurapwa uye kuongorora
Nanhaiya inogadzira molds yayo yeWPC kubva musimbi uye inotsanangura yakakwirira-yakasimba alloy simbi ine yakaomeswa uye yakakwenenzverwa nzvimbo yenzvimbo dzekushanda. Imwe neimwe mold ndeye CNC yakagadzirwa, inopisa inorapwa uye yakakwenenzverwa. Chibvumirano chekupedzisira chinofanira kushandura izvo zvakajairika zvigadzirwa kuita chikamu-chikamu chinodiwa.
- Material giredhi kune chimwe nechimwe chikamu chikuru
- Kupisa-kurapa uye kuomesa chiyero
- Yapedza kuomarara zvinodiwa uye nzvimbo yekuyedza
- Kuyerera-pamusoro pekupedzisira zvinodiwa
- Zviyero zvakakosha uye kushivirira
- Marejista, madhoweri uye mareferensi egungano
- Heater huwandu, simba, voltage uye zvibatanidza
- Thermocouple mhando, nzvimbo uye tambo ruzivo
- Kudzvinyirira uye kunyunguduka-kupisa zviteshi
- Kutonhodza-chiteshi kudhirowa uye bvunzo yekumanikidza
- Fastener zvinhu, giredhi uye spare uwandu
- Replaceable pinza uye kupfeka-chikamu tsananguro
- Kudzivirira ngura, kurongedza uye nzira yekuchengetedza
- Material, kurapwa uye dimensional zvinyorwa
Usakumbira iyo yakaoma inogoneka pese pese. Muviri wekufa, zvinoisa, zvigadziriso, adapta uye rutsigiro zvine mabasa akasiyana. Iyo yakatarwa inofanirwa kusanganisa mamiriro epasi, substrate simba, kugadzirisa nzira uye kuratidzwa kwecorrosion nehuni hunotarisirwa uye mineral content.
Supplier qualification inogona kusanganisira Nanhaiya'smidziyo yekugadzira, ruzivo rwechitupauyekuisirwa nekuchengetedza rutsigiro. Isa magwaro anodiwa uye tsigiro muhurongwa hwekutenga pane kutsamira pane general catalog statement.
Shandisa chimiro chakaremara kuti uwane nzvimbo ine mutoro
WPC mbiri yakakanganisika inogona kutanga mune mbishi zvinhu, musanganisi, feeder, screw uye mbiya, mold, calibrator, kutonhora chikamu kana kuburitsa. Nzvimbo yekuremara pamuchinjikwa-chikamu uye kuchinja kwayo nekufamba kwenguva inopa mazano anobatsira. Rekodha iwo usati wachinja tembiricha, kumhanya nekushandisa pamwe chete.
| Kuonekwa kuremara | Mold checks | Mamwe macheki emutsara | Procurement chidzidzo |
|---|---|---|---|
| Profile inomonyoroka mune imwe nzira inodzokororwa | Kuyerera kwechiyero, kubhadharwa kwemadziro, kurongeka kwekufa uye mamiriro ekubuda | Calibrator chinzvimbo, kutonhora chiyero uye kukwevera-kumwe kurongeka | Gadzirisa chinhu chinogamuchirwa chakayerwa mushure mekutonhora kuzere |
| Rusvingo rumwe kana mbabvu itete | Kurambidzwa munharaunda, isa chinzvimbo, dhipoziti, kupfeka kana kukuvadzwa kuyerera kwepasi | Formula kuenderana, kunyorova, skrini mamiriro uye kugadzikana kwekubuda | Maka madziro ese akakosha uye mbabvu pamufananidzo |
| Internal web breaks | Webhu nzira yekudyisa, junction dhizaini uye yekubuda rutsigiro | Hunyoro, kusvibiswa, kugadzirira kunyunguduka, kukurumidza uye chinhambwe chisina kutsigirwa | Sanganisira kuyambuka-chikamu chekucheka chekuongorora mukumhanya bvunzo |
| Pakaipa kana kubvaruka | Die-lip kupera, dhipoziti, tembiricha uye kuyerera kwenzvimbo | Formula, lubricant chiyero, mwando, kupararira uye kumhanya kwemutsara | Bvumira chimiro chepamusoro pasi pefomula ine zita |
| Mapupu kana mapinhole | Mazoni ekusimudza uye kupisa kwenzvimbo | Huni hunyoro, kuomeswa, kudyisa, kubuda mhepo uye kubviswa kwakashata | Rekodha kugadzirira hunyoro uye kuita kwemhepo muchirongwa chekuyedza |
| Brown kana mavara matema | Nzvimbo dzakafa, madhipoziti, tembiricha yenzvimbo yakawandisa uye kukuvara kwekuchenesa | Bharel deposits, nhoroondo yekupisa, tsika yekuvhara uye chikafu chine tsvina | Kumbira kunyorwa kwekutanga-up, kudzima uye kuchenesa maitiro |
| Dimensions inodonha panguva yekumhanya | Thermal kufamba, kusununguka kugadzirisa, kupfeka uye kutonhora-chiteshi mamiriro | Kubuda, tembiricha, kudzvanywa, vacuum, mvura uye kumhanya-kubvisa | Shandisa sampling yenguva kuburikidza nekumhanya kwakagadzikana, kwete imwe yekutanga sampu |
| High pressure uye yakaderera kubuda | Kuyerera kwakaganhurirwa, nzira yakavharika, shanduko isina kukodzera kana tembiricha yakaderera | Screen blockage, screw yakasakara, kudzikiswa kwekudya uye viscosity yezvinhu | Tsanangura nzvimbo yekumanikidza uye hwindo rinoshandiswa rekushandisa |
Nzira yekuongorora inoshanda:maka kumusoro, pasi, kuruboshwe uye kurudyi pane extrudate uye yekupedzisira mbiri. Rekodha maitiro akafanana kuburikidza necalibrator. Kana chikanganiso chichitenderera kana kuchinja mushure mechikamu chemutsara, tsvakurudzo ine mavambo ari nani pane murairo mukuru wekugadzirisa mold.
Fekitori yedu maonero:tinongwarira apo chirema chinongorondedzerwa se "pamusoro pechiso chakashata." Isu tinobvunza kwainooneka, ingave inoenderera, painotanga mushure mekutanga-up, iyo fomula yakawanda iri kushanda uye chii chinoitika kumanikidziro. Mufananidzo wepedyo wakatarisa uye chikamu chakachengetwa kazhinji chinochengetedza nguva yakawanda kupfuura meseji refu.
WPC extrusion mold RFQ cheki
Iyo yakazara RFQ inoita kuti makotesheni aenzaniswe uye inopa timu yeinjiniya mamiriro akajeka ereferensi. Shandisa imwe nhamba yekudzokorora pane iyo chigadzirwa kudhirowa, fomula, mutsara marongero uye gwaro rekugamuchira.
- Ziva chigadzirwa chakapedzwa.State decking, fenzi, furemu yemusuwo, sirin'i, mapaneru, trim kana imwe mbiri. Tsanangura mashandisirwo acho uye kuti ndeapi mapeji anooneka kana anoshanda.
- Natanidza controlled cross-section.Sanganisira zviyero, madziro, mbabvu, cavities, radii, datums, tolerances, kutwasanuka, twist uye chinangwa misa pahurefu.
- Ipa fomula yakazara.Nyora giredhi repolymer, mhando yehuni uye zvirimo, mineral filler, lubricant, coupling agent, stabilizer, pigment, recycled content uye chero furo kana cap-layer system.
- Rondedzera kugadzirira mashoko.Ipa kuomesa, kusanganisa, kusanganisa, pelletizing, kuchengetedza, kuwanda-density uye mwando-kudzora ruzivo.
- Tsanangura nzira ye extrusion.State single screw, parallel twin, conical twin kana tandem; screw diameter; output; line speed; kusefa; normal pressure; uye tembiricha hwindo.
- Dzora iyo mechanical interface.Batanidza flange, rejista, bhaudhi denderedzwa, inlet inlet, chisimbiso kumeso, kureba kwepakati, rutsigiro, kusimudza uye nzvimbo envelopu.
- Nyora ruzivo rwemagetsi uye zvekushandisa.Ipa voltage, frequency, heater control, thermocouple type, cable standard, inotonhorera-yemvura tembiricha, kuyerera, kudzvanywa uye kunaka.
- Ratidza marongerwo ezasi.Batanidza zvikamu zvecalibrator, vacuum kana mvura yekubatanidza, matangi ekutonhodza, matafura ekutsigira, kutakura, embossing unit, cutter uye iripo kugadzirisa.
- Tsanangura basa repamusoro.Taura kuti chigadzirwa chacho chinosiya mutsara wakatsetseka, wakamisikidzwa, wakaiswa jecha kana kubhurashwa uye kuti yakawanda sei inobviswa nechikamu chechipiri.
- Nyora chikamu chose chinopihwa.Yakapatsanura adapta, muviri wekufa, kuisa, macalibrator, mahwendefa ekutonhodza, maheater, masensa, zvisimbiso, zvisungo, zvigadziko, maturusi nemaspare.
- Kumbira iyo technical file.Batanidza madhirowa, bhiri rezvishandiso, zvinyorwa uye marekodhi ekurapa, mushumo wekuongorora, runyorwa rwemagetsi, dhayagiramu yekutonhora, bhuku remanyorero uye spare-zvikamu runyorwa.
- Nyora bvunzo yekubvuma.Ipa iyo fomula, chimiro, kuburitsa, kumhanya, nguva yekumhanya, marekodhi ekuita, sampling frequency, dimensional miganhu, yepamusoro sampuli uye yakapedza-chigadzirwa bvunzo.
Yambiro yekutsiva:usashandise mold yakasakara seyo chete tsananguro yeti nyowani. Sanganisa yepakutanga kudhirowa, muchina-chiratidziro zviyero, yakanaka yakachengetwa mbiri uye chikonzero chekutsiva. Kutevedzera akasakara kuyerera maficha anogona kubereka zvekare kukanganisa.
Kune PVC kana WPC bhodhi mutsara, ongorora iyoPVC board conical twin-screw barrelpamwe nechokushandisa package. Nezvekubuda kwepamusoro kana mabasa ekubatanidza, enzanisa iyoco-inotenderera parallel twin-screw barreluye yakafaraparallel twin-screw range. Izvi zvinongedzo zvinotsigira kusarudzwa kwemidziyo; Sarudzo yekupedzisira ichiri kutsamira pane fomula uye nzira yekugadzira.
Gamuchira mold ine inodzorwa kugadzirwa inomhanya
Tanga nechikamu chekuongorora, wozoratidza mhedzisiro yekugadzira pamutsetse. Iyo yakabvumiranwa WPC formula ine basa nekuti imwe polymer, huni, hunyoro mamiriro kana lubricant system inogona kushandura kudzvanywa, pamusoro uye mativi kudzoreredza.
| Chinhanho chekugamuchira | Zvekusimbisa | Rekodha kuti uchengetedze |
|---|---|---|
| Ongororo yegwaro | Kudhirowa kudzokorora, rondedzero yezvikamu, zvinhu uye chiyero chekurapa, hita, masensa, maseketi ekutonhodza, spares uye zvinyorwa. | Chinyorwa chegwaro chakasainwa |
| Kuongorora kwebhenji | Nzvimbo dzakakosha, marejista, kuvhurwa, kuisa, zviso zvekuisa chisimbiso, zvisungo, nzvimbo dzekuyerera uye kutariswa kwegungano. | Dimensional uye chiziviso chiziviso chakasungirirwa kune zvikamu zvenhamba |
| Installation | Kureba kwepakati, flange fit, tsigiro, kusimudza kupinda, hita wiring, masensor, mvura yekubatanidza uye kurongeka kune macalibrators. | Kuiswa kwekutarisa uye mafoto |
| Kupisa-up | Kuzivikanwa kweZone, controller mhinduro, sensor kuverenga, ikozvino kudhirowa, kuvuza uye kutonhora-chiteshi mamiriro | Mepu yenzvimbo uye kuverenga kwakagadzikana |
| Production run | Formula yakatenderwa, kugadzirira kwekudya, kubuda, kumhanya kwemutsara, tembiricha, kudzvanywa, mutoro wemota, kutonhora uye kuburitsa mamiriro. | Nguva-yakavakirwa process sheet uye yakachengetwa yakasvibira-yezvinhu sampuli |
| Kuongororwa kweprofile | Zviyero zvekunze, madziro uye mbabvu zvikamu, kutwasanuka, kumonyoroka, pamusoro, ruvara, huremu pahurefu uye kuenderana nezvikamu zvekusangana. | Zviyero zvakasungirirwa kucheka chinzvimbo uye nguva yekugadzira |
| Kuchinja uye kupora | Kugadziriswa kwakabvumiranwa, kwakajairika kumira uye kutangazve, kana saizi imwe kana shanduko yeruvara kana zvine chekuita nekugadzirwa kwemazuva ese | Operator sign-off uye yasara-chiito rondedzero |
Chigadzirwa chakapedzwa chingada bvunzo dzinoenda kure kupfuura chiyero cheprofile.ASTM D7031igwara rekuongorora michina uye yemuviri zvivakwa zveWPC zvigadzirwa, uye inotaura kuti vashandisi vanofanirwa kusarudza iwo bvunzo dzinoenderana nekushandisa.ASTM D7032-21inovhara zviyero zvekushanda kweWPC uye epurasitiki-mapuranga deck board, masitepisi, magadhi uye handrails.
Kune echisikigo fiber-yakasimbiswa inoumbwa dhisiki mabhodhi,ISO 16616:2015inopa nzira dzekuyedza, nepoISO 19821:2017kero span rating. Simbisa chinyorwa chinoshanda, kodhi yenyika uye chiyero chechigadzirwa usati wanyora kondirakiti. Iyo mold haitakuri kutevedza kwechigadzirwa chakapedzwa.
Fekitori yedu maonero:iyo yakanakisa handover ndeye yakagadzikana process hwindo uye seti yeanoteedzera samples. Tinoda kuziva kuti ndeipi fomula yaimhanya, kuti mutsara wakafamba sei, uko kudzvanywa kwakagara, kutonhora kwakaiswa sei uye kana sampu yega yega yakachekwa. Rimwe bhodhi rinotaridzika rakaiswa patafura haritsananguri kana mutsetse wacho uchigona kuudzokorora.
Mibvunzo inowanzo bvunzwa
Ndeupi ruzivo runodiwa kutora WPC extrusion mold?
Tumira iyo yekupedzisira mbiri yekudhirowa ine kushivirira, iyo yakazara WPC fomula, nzira yekugadzirira zvinhu, extruder uye adapta ruzivo, chinangwa chinobuda uye kumhanya kwemutsara, kutonhora uye kuburitsa-kubvisa marongero, pamusoro pezvinodiwa, shanduko yehurongwa, zviripo zvinoshandiswa uye inoyerwa yekubvuma bvunzo. Muenzaniso wechigadzirwa chemuviri unobatsira, asi haufanire kutsiva iyo inodzorwa dhizaini.
Imwe WPC mold inogona kumhanya PE, PP uye PVC-yakavakirwa huni macomposites?
Chimiro chakafanana chakapedzwa hachiiti kuti zvinhu zvishanduke. PE, PP uye PVC-based WPC maumbirwo anogona kusiyana mukuyerera, tembiricha hwindo, lubrication, drawdown uye kutonhora mhinduro. Isu tinoongorora iyo chaiyo fomula uye nzira yekugadzira tisati tafunga kana mutumbi mumwe wekushandisa uye zvakapatsanurwa zvinoiswa zvinoshanda kana kuti yakatsaurirwa chishandiso chakachengeteka.
Ko WPC extrusion mold inosanganisira iyo calibrator?
Iyo yakataurwa scope inofanira kutaura. Iyo extrusion die inoumba inopisa kunyunguduka, nepo calibrator, inotonhorera zvikamu uye kudhonza-kubvisa inobata uye inodzikamisa iyo mbiri sezvainotonhora. Bvunza mutsara-chinhu chekushandisa chinyorwa chinoratidza kufa, adapter, calibrator, mahwendefa ekutonhodza, zvisimbiso, maheater, masensa uye zvikamu zvekuchinja.
Sei iyo WPC mbiri ichimonyoroka kana kukotama mushure meforoma?
Kumonyoroka kana uta kunogona kubva mukuyerera kwekufa kusina kuenzana, madziro asina kuenzana kana zvikamu zvewebhu, kutonhora kusingaenzaniswi, kurongeka kwecalibrator, kubuda kusina kugadzikana, tembiricha isina kufanana kana kudhonzwa zvisirizvo. Edza kutungamira uye nguva yekukanganisa usati wagadzirisa akati wandei. Iyo yakakwana yekuumba uye yekutonhodza sisitimu inofanirwa kuongororwa.
Ndechipi chinhu chinoshandiswa naNanhaiya kuforoma dzeWPC?
Nanhaiya's WPC mold peji inonyora simbi uye inotsanangura yakakwirira-simba alloy simbi ine yakaomeswa uye yakakwenenzverwa nzvimbo. Imwe neimwe mold ndeye CNC yakagadzirwa uye inopisa inorapwa, ine sarudzo yekutonhora nzira. Kotesheni yakatenderwa inofanira kuratidza giredhi chairo, chiyero chekurapa, kuyerera-pamusoro pekupedzisira uye marekodhi ekuongorora epurojekiti.
Iyo isina hollow WPC decking profile inofanirwa kutsanangurwa sei?
Ipa iyo yakazara muchinjiko-chikamu nehupamhi hwekunze, madziro uye mbabvu ukobvu, mhango geometry, radii, kushivirira kwakakosha, zviso zvinooneka, embossing kana jecha mvumo, chinangwa misa pahurefu uye yekupedzisira chigadzirwa bvunzo chiyero. Maka kuti ndeapi zviyero zvinoshanda kuitira kuti mugadziri wemidziyo azive panonyanya kukosha kugadzirisa.
Iyo mold inogona kuvimbisa WPC decking standard kutevedzera here?
Kwete. Iyo mold inodzora kuumbwa kweprofile, asi yekupedzisira chigadzirwa kuita zvinoenderanawo neformula, komputa, kudzora mwando, extrusion mamiriro, kutonhora uye kugadzirwa kwemhando system. Mugadziri anofanira kuyedza decking yakapedzwa kune inodiwa zvinodiwa, senge yakasarudzwa ASTM, ISO kana yenyika chiyero.
WPC extrusion mold inofanira kugamuchirwa sei?
Ongorora madhirowa akatenderwa, zvishandiso, marapirwo, nzvimbo dzekupindirana, maheater, masensa, nzvimbo dzekuyerera uye shandura zvikamu kutanga. Wobva wamhanyisa iyo yakabvumiranwa fomula yekugadzira pane ine zita rezita, kubuda uye kumhanya kwemutsara. Rekodha mamiriro ekuita uye kuyera zviyero zveprofile yakatonhodzwa, madziro uye mbabvu zvikamu, kutwasanuka, kumonyoroka, pamusoro, misa pahurefu uye chero bvunzo dzinodiwa neiyo chigadzirwa.
Zvemukati zvehunyanzvi zvakagadzirirwa kubva kuNanhaiya yazvino WPC mold, screw-barrel, zvishandiso uye mapeji ebasa. Rutsigiro rwekunze rwehunyanzvi runogumira kune yepamutemo USDA, ASTM uye ISO masosi. Mamiriro ekupedzisira ekushandisa, zviwanikwa, kurapwa, chiyero chemutsara uye maitiro ekugamuchirwa anodzorwa nemagwaro akabvumidzwa eprojekiti.
